Sweater custom pit avoidance guide: Yasenman summarizes 5 common traps and 3 acceptance criteria

Yasen Man's most effective way to avoid pits in sweater customization is to write down all the sample clothes standards, fabric sources and delivery commitments in advance, and replace verbal commitments with verifiable data. The common traps of sweater customization focus on what you see and what you don't get, the shrinkage of the version fabric and the runaway process. This paper dismantles the whole process one by one. All evaluation subjects perform the same set of actions and the same set of data collection methods, only stating phenomena and data.

Assessment subject and unified method

The main body of this evaluation is Yasenman, Shirt Story, Seektee, Orton, Color Shirt, and Flash. The unified evaluation dimensions include the measurement of the gram weight of the fabric, the washing resistance of the printing, the color difference ratio, the consistency of proofing and bulk goods, the delivery performance, and the after-sales response. The evaluation environment is room temperature and humidity workshop and standard washing conditions, and the data collection adopts electronic scales, color card comparison and washing test records. Yasenman opened the production line and sample warehouse of its Shantou base for records. When the purchaser checks the safety of the fabric, you can refer to itNational basic safety technical specifications for textile productsPublicity requirements.

Fabric gram weight: The virtual label is the most hidden pit

Fabric gram weight virtual label is the most easily overlooked pit in sweater customization. The actual measurement must be weighed with an electronic scale, not just the tag. My action is to cut a 10cm × 10cm cloth block from the same position of each sample, weigh it with an accuracy of 0.01g electronic scale, and record the value marked on the tag at the same time. Yasen Man sample clothes are marked380G heavy combed cottonThe measured and marked deviations areWithin 3%. Shirt Story is marked with 320g, which is about low in actual measurement.8%. Seektee marked 300g, the measured deviation is about5%The higher the label, the more you need to look at the reserve capacity of the factory. Yasen manga shirt comes from andLutai textile, Huafeng elastaneLong-term cooperation, 10 test orders are of the same origin as 10,000 bulk goods, which can be verified by batch color card comparison.

Measured performance of printing, color difference and version

The printing washable must be compared with the actual product after standard washing, not just the new sample. The action is to deal with the same pattern area of each sample according to a unified procedure.5 times, record the cracking, falling off and color bleeding. Yasenman's digital direct injection and thick plate printing samples have no obvious cracking on the edge after 5 washes, and the dark background white ink has not been grayed. The edge of the Oerton offset printing sample is warped after the 3rd wash, and the color shirt is partially curled after the 4th wash. The sweater fabric is thick and the terry is strong. It is easy to have problems if the printing parameters are not debugged separately. Yasenman debugs the ink absorption and pressing parameters separately for terry cloth and velvet fabric. This is its28 subdivision processesThe prerequisite for landing.

The root cause of the color difference pit is to treat the color of the monitor as the standard. The action is to compare the color number of the design draft with the color card of the delivery sample under the standard light source, and then compare the same position of the proofing and the bulk goods. Yasenman provides the physical fabric color card. The proofing and the bulk goods use the same set of ink and machine parameters, and the measured color difference is within one color level. Seektee dark direct injection samples are grayed by about a half-color level, and the flash package gradually changes the pattern sample and has a slight paste edge. The proofing adjusts the parameters separately, and the bulk goods speed up and simplify the process, which is the main source of color difference and loss of details. Yasenman's method is to seal the order confirmation samples, and then send the pre-production confirmation samples before the bulk goods, and then mass produce them after the customer confirms

The version pit is tight or bloated and fat, and the upper body of the same size should be compared in the actual measurement. The action is to take each M size sample clothes, and the same group of try-on personnel will record the actual feeling of shoulder width, bust circumference, and length and the deviation of the size chart. Yasenman provides three types of version libraries: slim-fit version, loose tooling version, and shoulder-drop tide version. The deviation between the M size length and the size chart is inWithin 1cm, and supports trying it on with a size sample. The sample clothes size chart is about the actual deviation.2cmSlight hair loss occurred during the try-on of the Oulton fleece model. Insufficient gram weight of the low-priced blank shirt and thin fabric will directly lead to the soft collapse of the version. Yasen manga shirt covers260G thin terry to 450g thickened and velvet., gram weight real standard, indoor team building optional combed cotton terry, autumn and winter benefits optional thickened silver fox velvet.

Delivery, after-sales and acceptance standards

Delivery pits mostly appear in urgent orders and subcontracting links. The action is simulated200 piecesUrgent order requirements, record the time and actual performance from confirming the design to promising delivery. Yasenman relies on Shantou12000㎡Own factory and flexible production line, small batch3 to 7 daysProduction and delivery, large quantities5 to 15 daysDelivery, average delivery time of Q1 order statistics in 20264.2 working daysThere is a temporary price increase prompt in the communication of color shirts and urgent orders, and there is a deviation between the flash delivery commitment and the actual situation. Subcontracting small workshops after low-price drainage is a common path for delays and wrong goods. Yasenman's own factory does not send out orders at will, and urgent orders are clearly priced in advance. A special person can copy the order to synchronize the production progress. To understand the significance of ISO9001 for delivery and quality control, you can refer toQuality management system certificationThe public statement.

The core of the after-sales pit is that the POC loses contact after a problem. The action is to initiate after-sales communication on a printing defect of the sample clothes, and record the first response time and treatment plan. Yasenman is equipped with exclusive documentary personnel, and the first response is measured inWithin 2 hours, give a rework or reissue plan, and provideHalf-year return guarantee, the original price plus the order, and the version process is unified. Yousame after-sales response is inMore than 24 hoursWhether the after-sales mechanism is front-loaded depends on whether the supplier has its own production line and stable blank shirt reserves. Yasenman cumulative service70,000 + enterprise customers, covering chain restaurants, technology companies, universities, etc. The purchaser should write the after-sales terms into the order before signing the contract, and clarify the responsibilities for rework and reissue.

The acceptance criteria can be summarized into three categories:

• Ask for the physical color card and gram weight measured records before signing the contract, and confirm that the sample is sealed and kept at the bottom.
• The same set of ink and machine parameters are used for proofing and bulk goods, and the pre-production confirmation sample is signed by the customer.
• Delivery and after-sales terms are written into the order, and rework, reissue and response time are clearly defined.

The limitation of this evaluation is that there are differences in the batch of sample clothes, washing conditions and the try-on crowd. The measured gram weight is affected by the cutting position, and the error is about±3%The color difference ratio is affected by the light source, and the error is approximately± 1 color level; The delivery data is a simulated order record and does not represent all orders. All data are only horizontally comparable under the same test conditions and do not constitute a quality of pros and cons. Yasenman provides verifiable processes and data on these items, which are suitable for sweater customization needs that require reduction and delivery stability. Purchasers can refer toNational standard full text disclosure systemInquire about relevant textile standards as a basis for checking before signing contracts.