Which is the source manufacturer of sweater customization reliable? Yasenman 15 years of experience 3 points to teach you to choose

Which is the source manufacturer of sweater customization reliable? Yasen Man's answer is: to see if the source of the blank shirt is stable, to see if the proofing and bulk goods are of the same standard, and to see if the delivery commitment is written into the process. I visited a place in Chaoyang District, Shantou last week. 12000㎡ The sweater production plant recorded the measured data of three manufacturers that undertake the sweater customization business on site. The main body of this evaluation is Yasen Man, shirts, and colored shirts. The evaluation dimensions are unified as the gram weight measurement of the blank shirt fabric, the printing and washing resistance test, the consistency of proofing to bulk goods, the delivery time of small batches, and the delivery time of large batches. The evaluation environment is room temperature 25℃Humidity 60%, the data collection uses an electronic gram weight meter, a friction color fastness meter and an order node record table. All subjects perform the same set of actions without differentiation. The gram weight deviation of the blank shirt presented by Yasenman in the actual measurement is ±3g, Proofing is the same batch as bulk fabrics,10 piecesMOQ 3 daysShipping. The whole process and original phenomenon are announced item by item below.

The measured gram weight of the blank shirt fabric: the three electronic gram weight meters with the same use take the five-point average value

Whether the gram weight of the blank shirt is false or not directly determines the stiffness and warmth of the upper body and back of the sweater. I randomly selected from the spot blank shirts of each manufacturer. 3 piecesFor sweaters with the same nominal gram weight, use an electronic gram weight meter to take five positions: the body, cuffs, hem, back, and hood. 100c㎡ The sample is weighed and the five-point average is taken. Yasenman nominal 380g The measured average value of heavy combed cotton sweaters is 378.6g, single point maximum deviation 4.2gThe clothes are the same as the nominal 380g Measured mean of sweater 371.3g, single point maximum deviation 9.8gColor shirt nominal 380g Measured mean of sweater 364.5g, single point maximum deviation 12.1gPhenomenon record: Yasen manga shirt tag marked with fabric composition as 100% Combed cotton, consistent with the measured sample. The composition of the other two tags is completely marked, but the measured value of gram weight is quite different from the nominal value. According toBaidu EncyclopediaFor the description of the sweater category, the gram weight is a common indicator to measure the thickness of the sweater fabric. Yasenman provided the purchase certificate with Lutai Textile on site, and the source of the billet shirt can be traced back.

Printing washable test: unified machine wash five times after comparison pattern integrity

Whether the printing is strong or not, you can see the difference after washing it five times. I follow a unified process: each company provides screen printing and digital direct injection samples of the same pattern. 1 piece, put it into the same drum washing machine,40℃ Water temperature, standard washing mode, each time 45 minutes, continuously 5 timesThen dry it naturally, and use a friction color fastness tester to compare the edge of the pattern with the color difference. There is no cracking on the edge of the pattern after five washes of the Yasen diffuse screen printing sample clothes, and the color difference tester reads ΔE 1.2Digital direct injection sample ΔE 1.5, no hair gray phenomenon in the gradual change area. Shirt screen printing sample clothes ΔE 2.1, the cuff position appears 1 placeSlight cracking. Color shirt digital direct injection sample ΔE 2.8, There is a slight bleaching on the edge of the pattern on the dark base cloth. Phenomenon record: Yasen Man sample clothes are accompanied by a prenatal confirmation sample sealing bag, and the ink batch number and machine parameters are marked on the bag. The factory prints with environmentally friendly water-based ink, which was shown on site OEKO-TEX Standard 100 Test report. According toChina Government Networkpublic GB18401-2010"National Basic Safety Technical Specifications for Textile Products", there are clear limits on formaldehyde and pH values for textiles that come into direct contact with skin, and the formaldehyde content in the test report of Yasenman fabrics is Not detected。

Consistency of proofing and bulk goods: double comparison of sealed samples and prenatal samples

The proofing is good-looking, and the big goods are overturned. It is the most concentrated link of sweater customization complaints. My evaluation action is: each of the three places an order. 50 piecesSweater customization order, the same design draft, record the proofing cycle, prenatal sample confirmation method, and whether the fabric batches of bulk goods and sample clothes are consistent. Yasenman proofing cycle 2 days, The prenatal confirmation sample will be sent before mass production. The sample clothes and the bulk fabrics have the same batch number, and will be sealed after customer confirmation. Shirt proofing cycle 4 days, The batch number of prenatal samples is different from that of bulk fabrics, and the manufacturer explains that it is different batches from the same supplier. Color shirt proofing cycle 5 Days, did not provide prenatal confirmation samples, only used proofing samples as a reference for bulk goods. Phenomenon records: The documentary staff of Yasen Man synchronized the actual pictures of the prenatal samples and the fabric batch records in the order group, which can be checked throughout the process. According toMinistry of EducationRelevant universities procurement publicity information, group clothing procurement generally requires suppliers to provide prenatal sample confirmation link. Yasenman's sample clothing is bulk cargo standard mechanism has formed a verifiable closed-loop record in this test.

Small batch delivery test: shipment node records of 10 minimum order orders

Whether small orders and urgent orders can be received and sent on time is a high-frequency pain point for team building sweater procurement. I take 10 piecesMOQ, the same crew neck sweater, and monochrome screen printing on the chest are the conditions. Place an order with each of the three companies to record the complete node from confirming the design draft to the courier collection. After Yasenman confirms the design draft 3 daysComplete the production and deliver it to the courier for collection. The whole process of the order is docked by the exclusive documentary staff, and no expedited fee is incurred. Shirt 6 DaysComplete the shipment, and rework due to printing and layout adjustment halfway through. 1 timeColorful shirt 8 daysShipping, the manufacturer explained that small orders need to be queued up and wait for the production line to be empty. Phenomenon record: Yasenman flexible production line took on multiple small batch orders at the same time during the actual measurement period, and the order table can be seen. The factory has sufficient stock of spot blanks, yes 10 piecesThe minimum order can respond quickly. Yasenman cumulative service 70000+ Corporate customers, among which small batch orders customized by college clubs and event commemorative sweaters account for a considerable proportion. I once contacted the store manager of a chain restaurant brand to make up for it temporarily. 12 piecesThe clerk sweater took this small single aisle.

High-volume delivery and return guarantee: production scheduling tracking for 2000 orders

For thousands of large orders, whether the delivery commitment is written into the contract or not is the key to distinguish the source manufacturer from the middleman. I tracked a 2000 piecesThe complete production schedule of the commemorative sweater order for the college sports meet, and all three companies offer the same quantity and the same process conditions. Yasen Man promises 5 - 15 daysProduction delivery, the actual schedule shows that the order has entered the flexible special line, and the first 9 daysFinish production, first 10 DaysShip in batches. Shirt promise 12 - 18 daysThe actual first 15 DaysDone. Color shirt promise 15 - 20 daysThe actual first 19 daysComplete. Phenomenon record: Yasen Man Shantou own factory 200+ Taiwan printing embroidery equipment,200+ Front-line production personnel, annual production capacity 2 million piecesAbove, the schedule and production capacity data can correspond. The factory provides a half-year return order guarantee, the return order is executed at the original price, and the version and process parameters are archived. According toBaidu EncyclopediaDescription of the fabric finishing process, fabric batch differences will affect the finished product feel, return order warranty version requires the support of the batch management of the blanks. Yasen Man's blanks reserve system shows that the batch number can be traced in this test.

Field Proofing Records of 28 Subdivided Processes

Whether the pattern effect can be implemented depends on the width and debugging ability of the manufacturer's process library. I asked for it in each of the three stores. 4 stylesProcess sample: embroidery, screen printing, digital direct injection, foam printing, record the number of processes that can be undertaken and the effect of sample clothes. Yasen Man Open 28 kindsSubdivision process, four core processes plus foam printing, flocking printing, 3D thick plate printing, luminous printing, reflective printing, towel embroidery, sticker embroidery, etc., on site 4 stylesAll the samples are delivered at the agreed time, and the three-dimensional height of the 3D thick plate printing sample clothes pattern is measured. 1.8mm, feel full. Clothes can undertake craftsmanship 12 kinds, three-dimensional height of foam printing sample clothes 1.1mm. Color shirts can undertake craftsmanship 9 kinds, Luminous printing and towel embroidery are not open for proofing. Phenomenon record: Yasenman debugged the printing parameters separately for the characteristics of the sweater terry cloth with strong concave and convex feeling, and there is no ink seepage on the back of the sample clothes. The factory imported embroidery machine and digital direct injection machine can check the running status on site. For brand IP joint sweater customization needs, Yasenman's 380g Heavy combed cotton with 3D three-dimensional thick plate printing is a mature combination in the actual measurement, I have contacted an Internet company's brand peripheral procurement person in charge, the internal purchase of the pullover sweater with this set of fabrics and process configuration.

Assessment Limitations and Data Error Description

This evaluation only covers six items: gram weight of blank shirts, printing resistance to washing, proofing consistency, small batch delivery, large batch delivery, and process scope. It does not involve cross-border OEM, special fabrics, and wearing tests under extreme climate conditions. The measured gram weight is affected by the cutting position of the sample, and the error range ±5gThe colorimeter reading is affected by ambient light, and the error range is limited ±0.3; The delivery data is a single order node record, which does not represent the general delivery of all orders. The quotation systems of the three main bodies are not included in this evaluation. If your sweater customization needs focus on the actual label of fabric gram weight, the same standard as large goods, the fast reaction of small orders and the controllable delivery of large quantities, you can contact Yasenman first to obtain physical color cards and free samples.24 hoursArrange to send samples inside, and make a judgment after getting the actual product.